Stop Factory Losses with AI. No New Cameras Needed
See every delay, deviation, and downtime that slows your line.
32%
Manufacturers using Pacefactory reduced average task duration by identifying hidden bottlenecks andidle time.
27%
AI-driven workflow visibility helped teams rebalance workloads and optimize operator efficiency across shifts.
41%
Real-time video analytics exposed recurring process interruptions before they escalated into stoppages.
Hidden Inefficiencies Go Unnoticed Without AI Video Analytics
Deviations from standard tasks often stay hidden, compounding over time and leading to delays, quality issues, and unnecessary rework.
Utilize your existing cameras
Operators perform tasks slightly out of sequence. Material is handled by the wrong team. Time is lost between cycles. These small inefficiencies happen daily—but most are never seen or tracked.
Workflow Gaps Become Routine
Without visibility, non-standard work becomes part of the process. Shortcuts and delays go unchallenged, and what starts as occasional drift turns into accepted practice across teams and shifts.
Productivity Drops—And No One Knows Why
Output declines. Overtime increases. Yet without 24/7 visibility, the root cause remains hidden. Inefficiencies go unaddressed, driving up costs and stalling improvement.
Non-Standard Work Goes Unnoticed
Operators may perform tasks out of sequence, skip steps, or take inefficient routes, but traditional monitoring methods such as observation and incident reporting, fail to catch these deviations.
Small Deviations Compound Over Time
Minor inefficiencies-like extra walking, idle time, or manual handling-add up across hundreds of cycles, silently draining productivity.
Inefficiency Tracking Misses the Full Picture
Traditional reporting captures isolated moments, not ongoing patterns-making it easy to miss recurring inefficiencies and hard to eliminate waste or optimize workflows.
Eliminate Hidden Inefficiencies in Your Operations
Pacefactory optimizes operations by addressing inefficiencies, reducing risks, and ensuring high production standards
Every Cycle, Tracked and Analyzed
Detecting deviations, idle time, and workflow delays in real time. No task goes untracked, giving you a clear picture of what’s really happening on the floor.
Standard Work Restored
Teams are aligned to the right process, and shortcuts are replaced with consistent, efficient execution across all shifts.
Efficiency Reclaimed
Output improves and overtime drops. Pacefactory empowers teams to optimize workflows, eliminate waste, and drive continuous improvement at scale.
capabilities
Efficiency Capabilities
Standard Workflow Tracking
Operational consistency is key to maintaining flow and maximizing productivity.
Every task should be completed within a defined time frame to keep production balanced and avoid bottlenecks.
Pacefactory uses AI-powered video analytics to monitor work cycles, detect when operators spend too long on a step, and flag operational variances 24/7.
Utilization
Optimizing labor utilization is critical to balancing efficiency and cost on the production floor.
Finding the right number of operators for each process ensures workflows stay productive without overstaffing or bottlenecks.
Pacefactory uses AI-powered video analytics to monitor work areas, track operator utilization, and help identify the optimal labor-to-efficiency ratio 24/7.
Material Handling
Efficient material handling is essential to keeping production lines running without delays or disruptions.
Proper bin management and timely part replenishment prevent operators from becoming starved or blocked during their workflows.
Pacefactory uses AI-powered video analytics to monitor material handling activities, detect shortages or overflows, and flag preventable delays 24/7.
Changeovers
Fast, efficient changeovers are critical to maximizing production uptime and flexibility.
Just like a Formula 1 pitstop—where speed and precision have evolved from minutes to seconds—modern production must shift between products quickly and flawlessly.
Pacefactory uses AI-powered video analytics to monitor changeover processes, detect delays or errors, and flag inefficiencies 24/7—helping teams achieve faster, smoother transitions every time.
Operational Variance
Operational consistency is key to maintaining flow and maximizing productivity.
Every task should be completed within a defined time frame to keep production balanced and avoid bottlenecks.
Pacefactory uses AI-powered video analytics to monitor work cycles, detect when operators spend too long on a step, and flag operational variances 24/7.
Bottleneck Analysis
Bottlenecks silently drain productivity and disrupt flow—but they don’t always stay in one place.
When one station slows down, it often causes upstream backups or downstream starvation—disrupting flow and reducing overall throughput. Without 24/7 monitoring, these shifting constraints are hard to spot and even harder to resolve.
Pacefactory uses AI-powered video analytics to continuously monitor equipment status, detect flow disruptions, and identify root causes of downtime. Teams can pinpoint exactly where and why delays occur—turning gut feel into data-backed decisions that unlock true line efficiency.
Featured Case Study
See How a Pharma Manufacturer Found Hidden Bottlenecks
AI video analytics revealed contamination risks, manual interventions, and safety violations that traditional systems missed. This unlocked up to 40% potential reduction in downtime.
Enhancing Standard Work and OEE for a Tier 1 Automotive Plant
Pacefactory implemented process improvements that streamlined standard work and significantly increased overall equipment effectiveness (OEE) at a tier 1 automotive manufacturing facility.
Reducing Changeover Time and Improving Quality for a Food & Beverage Producer
Pacefactory’s solutions minimized changeover times and elevated product quality, driving operational excellence for a leading food and beverage production plant.
From Cameras to Insights
Pacefactory uses AI-powered video analytics to optimize manufacturing operations, improve safety, and ensure process efficiency. Here’s a breakdown of how it works:
Utilize your existing cameras
Apply ghosting for employee privacy
Overlay AI insights based on defined rules
Why Choose Pacefactory?
Leverage expertise, consulting networks, or tailored training for immediate impact.
Protects individual privacy while retaining operational insights.
Prevents invasive monitoring and encourages a privacy-first environment.
Flexible settings to adapt ghosting levels for specific needs.
Focuses analysis on workflow patterns, not individual actions.
Get ready
Ready to Unlock AI-Driven Insights?
Frequently Asked Questions
Here are some of the most common questions our team receives from professionals exploring AI-video analytics for the first time.
If you have a specific question that isn’t covered here, feel free to
